Site · Line · Products
Yotta Energy · Modular Line A · YB-1 Block + Gateway
2 active containments
Shift 1 · 14 Nov 2026 · 12:29 PM CT
Example data — not live
YB-1 Blocks · Production vs plan
Example data
412 / 420 today
WTD 1,986 / 2,100 MTD 8,240 / 8,400 -1.9% to plan
Gateways · Production vs plan
Example data
4 / 5 today
WTD 19 / 22 MTD 78 / 84 -7.1% to plan
First-pass yield
Example data
96.4%
Blocks 96.2% · Gateways 98.7%
-0.6 pt vs 8-week baseline
Eventual yield
Example data
99.1%
Rework counted once as accepted
+0.2 pt vs 8-week baseline
DPPM trend · 12 weeks
Example data · defects per million
1000 800 600 400 200 W35 W37 W39 W41 W43 W45 890 spike
Defect Pareto · last 7 days
Example data
Torque OOS 38% Seal leak 22% Connector seat 14% Label / scan 11% Cosmetic 9% Other 6% Cumulative (example)
WIP by station · modular flow Example data · units in station
YB-1 Block line
Kitting
24
2 delayed
Cell stack
18
takt 62s
Busbar
14
1 rework
Enclosure
16
takt 58s
Fasteners
9
clear
Seal / gasket
12
AI watch
Final assy
11
upstream OK
PAFT
8
STOP LINE
Packout
6
held
Gateway line
Board load
3
clear
Assembly
2
takt 8.4m
Flash / config
2
clear
Functional test
1
in cycle
Packout
1
clear
Scan unit
Example data
Product
YB-1 Yotta Block
Work order
WO-104882
Lot
YB1-L-24-1106
Revision
YB-1 Rev D · ECO-441
Station
Seal / Gasket · ST-A6
Op
40 — Apply seal
Next op
50 — Final assembly
Tools at this station
Seal tool
SW-19 · SEAL-YB1-C
Torque tool
T-61 · cal due 02 Dec
Kit scanner
SCN-A6

Example data

Stop line active

Hold point is PAFT and downstream. This station is upstream — work may continue. Do not move this unit past Final Assembly. MES dispatch block only; machine safety stays with the local PLC. EXAMPLE DATA.

Work instruction
WI-YB1-SEAL-014 · Rev C
Controlled copy from PLM · effective 02 Nov 2026 · EXAMPLE DATA
Rev controlled
1

Verify groove and mating face

Confirm the enclosure groove is free of debris, oil, and prior sealant. Reject if nicks exceed 0.2 mm.

2

Load gasket kit KIT-SEAL-07

Scan the kit lot. Use only lots released by incoming inspection. Do not mix lots on one unit.

3

Apply seal bead

Continuous bead, width 2.0–2.4 mm, no gaps at corners. Tool SW-19, program SEAL-YB1-C.

4

Seat cover and compress

Compression 18–22%. Hold 8 seconds before torque.

5

Torque cover fasteners

Star pattern, 3.2–3.6 N·m, tool T-61. Capture all four readings before completing the operation.

Parameter capture
Example data

Local mockup only. Completing this form does not post inventory, backflush, or write to an ERP.

Issue a containment
Example data

Role-authorized in a live system. This mockup does not write records or notify anyone.

Active containments
Example data
Stop line

Lot YB1-L-24-1107 · PAFT and downstream

Issued 14 Nov 2026 07:12 CT by J. Ramirez (Quality) · reason: seal-leak spike at PAFT. Upstream work may continue. Machine e-stop is not engaged.

Jira MFG-1842 · placeholder link, not connected

Stop ship

Lot YB1-L-24-1102 · shipping and release held

Issued 13 Nov 2026 16:40 CT by A. Chen (Quality) · reason: supplier-lot deviation on busbar hardware. Includes offline-queued fulfillment, held until sync.

Jira MFG-1836 · placeholder link, not connected

Released

Serials YB1-24-107910 to 107916 · 13 Nov 2026

Temporary ship hold after label reprint audit. Released 13 Nov 2026 19:05 CT. History retained, append-only.

Jira MFG-1829

Impact · selected scope
Example data

Lot YB1-L-24-1107 · Stop line at PAFT

WIP held at / past hold point
14
8 in PAFT · 6 in packout
Inventory on hand
0
Lot not yet packed · no finished goods
Already shipped
0
No field units in this lot
Upstream WIP (may continue)
104
Kitting through final assembly

Stop ship impact for lot YB1-L-24-1102 (second record): 14 inventory · 3 in transit · 0 WIP. EXAMPLE DATA.

Characteristic
Example data
Cover fastener torque · YB-1 Block · Op 40
LSL 3.20 N·m · Target 3.40 · USL 3.60 · Subgroup n=4 · last 25 subgroups · tool T-61
Cpk
Example
1.12
Below 1.33 goal
Cp / Ppk
Example
1.18 / 1.09
Slight drift toward USL
Rule status
Example
WE1 · Subgroup 18 above UCL
WE4 clear · last 8 not on one side
X-bar chart · N·m
Example data · UCL 3.55 · CL 3.40 · LCL 3.25
3.60 UCL 3.40 LCL 3.20 SG18 3.58 — WE Rule 1 1510 152025
R chart · range (N·m)
Example data · UCL 0.28 · CL 0.12 · LCL 0
UCL 0.12 0 SG18 R=0.27 (inside UCL)
On-hand (all bins)
Example data
18,642
YB-1 parts + Gateway boards · not a live count
In quarantine
Example data
286
4 lots · 2 awaiting MRB
Open shortages
Example data
3
1 kit risk this shift
Cycle count accuracy
Example data
98.7%
Last 30 days · 42 counts
Bin locations
Example data
BinItemLotQtyStatus
A-12-04Cell stack kitCS-24-0881420Available
A-12-05Cell stack kitCS-24-0882380Available
B-03-11Busbar setBB-24-3310210Stop ship lot
B-03-12Busbar setBB-24-3314640Available
C-01-02Seal kit KIT-SEAL-07SL-24-551996Line-side
C-01-08Enclosure topEN-24-1190150Available
G-02-01Gateway PCBGW-24-04428Available
P-00-01Finished YB-1YB1-L-24-110214Stop ship
Quarantine
Example data
Lot / serialReasonQty
BB-24-3310Supplier deviation · STOP SHIP210
SL-24-5488Incoming bead-width fail40
YB1-24-107201NCR-229 · cosmetic1
GW-24-039Awaiting MRB6
EN-24-1177Uncalibrated gauge used29
Shortage list · this shift
Example data
ItemNeedOn handRisk
Seal kit KIT-SEAL-0712096Kit risk
Cover fastener pack800640Watch
Gateway housing64Watch
Cycle count snapshot

42 counts in 30 days · 2 variances over tolerance · net adjustment 14 units · last count 13 Nov 2026 21:10 CT · Bin A-12-04 variance 0. EXAMPLE DATA. Reconcile to NetSuite daily in a live system; this screen does not post adjustments.